Sunday, July 23, 2006

Setting up shop

The most immediate challenge in doing lutherie (or any woodwork) at my place, is the lack of workshop space. The only space with day light, and non-carpeted floors, is my dining room. It's a great space to be, since I can look out over the water and watch the boats as I work. Of course, since this is not a dedicated shop, I can't have a permanent setup. I will have to work on the dining table, and break down and clean up after most work sessions. I also don't have room for any machines, other than some hand-held ones. On the other hand, this is an interesting opportunity to see what can be done with hand tools. I am in the process of buying a few, and learning how to work with wood. It's been a very long time since I've done true wood craft and I'm eager to learn again.



Today I cut up a sheet of MDF board to be a work surface and protect my dining table. I can clamp it to my table and then remove it afterwards. I also set up the parrot vise for work. The first thing I did was mount the vise on a piece of MDF so that I can clamp it to my table when I need it. The second thing was to make some protective jaws for the vise so that it doesn't mar the wood. I made a cardboard template of the jaws and then transferred the shape to some 1/4" aspen that I had. After cutting it, I covered one side with some 1/8" neoprene that I had left over from kayak outfitting. I used contact cement to bond it to the wood piece. On the back side of the protective jaws, I put a business-size magnetic card that comes with a peel-off side for attaching it. The magnet will help keep the protective pads attached to the jaws.


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